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Tool box Inspection

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Details

Procedure Log

This procedure has been completed on the following occasions.
Date Member Supplier Cost Comment

Itemlist

This procedure applies to the following items:

(tk001), (tk002),

Required Items

The following items are referenced in the procedure and will be required to complete it.

This table is populated automatically with the items that are referenced in the text in the instructions.

Item Attributes In Stores?
pliers true
10mm Hex Socket nutsize = 10mm
drive = 1/4 inch
 true
13mm Hex Socket nutsize = 13mm
drive = 1/4 inch
 true
10mm Ring Spanner nutsize = 10mm
 true
13mm Ring Spanner nutsize = 13mm
 true
Spinner Handle drive = 1/4 inch
 true
Air Gun true
In-line spark test true
Spark gap guage true
Tee Bar drive = 1/4 inch
 true
6mm slot screwdriver true
Phlp No2 screwdriver true
Knife true
14mm Spark Plg Wrench nutsize = 21mm
 true
bit holder 6mm drive = 1/4 inch
 true
Small adjustable nutsize = 22mm
 true
Boat Spark Plugs torque = 27Nm
gap = 0.9-1.0mm
NGKPartNo = NGK BR7HS-10
 true
Starter rope TohatsuPartNo = 345-05013-1
MercuryPartNo = 50-8126391
length = 205cm
thickness = 4mm
PartListRef = 11-1-21
 true
Prop split pin TohatsuPartNo = 951503-0325
MercuryPartNo = 18-8150264
length = 34mm
thickness = 2.7mm
PartListRef = 15-23
 true
Dead mans handle TohatsuPartNo = 353-06821-0
PartListRef = 8-16-1
 true
Spark plug cap TohatsuPartNo = 3C7-06921-0
resistance = 5 Ohm
type = LB05EP
PartListRef = 8-12-1
 true
Thermostat Gasket TohatsuPartNo = 346-01032-0
MercuryPartNo = 27-853702005
PartListRef = 1-14
 true
Fuel Pump Gasket TohatsuPartNo = 346-04901-0
MercuryPartNo = 27-853702008
PartListRef = 5-2
 false
Delrin Valve Core partno = Z2847
 false
Delrin Valve cap partno = Z2846
 false
FuelLine Tank connect true
jubilee clip diameter = 11-16mm
 false
Fuel hose true
Boat Inflate Hose true
Boat Inflate Hose true
A-Clamp DIN Insert MikesPartNo = CVD
 true
Insert Allen Key diameter = 8mm
 true
CarbCleaner true
24C Marine Grease true
Micro fiber rag true
Bungy true
A-clamp O-ring material = Vitron
AS568B = 015
MikesPartNo = OR 111 S
 true
LP port O-ring material = Viton
AS568B = 013
 true
HP port O-ring material = Viton
AS568B = 012
MikesPartNo = 01.050.424
 true
mouthpiece DV = R190
PartNo = 01040141
 true
Micro fiber rag true
Protective Spray true
UBUC Label false

Instructions

Boat tools

Check the these tools are present

The tool box should also contain a Small adjustable - This adjustable is only intended for use on the prop nut and dive gear. For all other engine nuts and bolts use the 10mm and 13mm spanners and sockets.

Boat Engine Parts

Check the boat box contains the following parts

Boat hull parts

Check the tool kit contains

Fuel System parts

Check the tool kit contains FuelLine Tank connect, jubilee clip

Check associated tools

Although not part of the tool kit we store a Fuel hose and Boat Inflate Hose in the same dry bag as the tool kit. These should be inspected for functionality. Because the Boat Inflate Hose is an A-Clamp fitting the tool box should also contain A-Clamp DIN Insert, Insert Allen Keyto allow the boat to be inflated from a DIN cylinder.

Consumables

Verify the tool box contains the following consumables CarbCleaner, 24C Marine Grease, Micro fiber rag

Dive Saver Bits

Check that the tool box contains the following bits:

Tasks

Wash the Micro fiber rag in a washing machine. Dry out the and clean all tools and parts and spray with Protective Spray

Record

Verify that a UBUC Label is attached and log completion of the inspection, the items operational status and any conditional comments.